The MCA5 series motor controllers provide precise three-phase AC speed control and torque control for AC induction and permanent magnet synchronous motor control from 4kW to 16kW.
The MCA5 series motor controllers utilize a dual processor redundancy design to ensure functional safety and are used in motor traction, hydraulic pump drive systems such as material handling forklifts, and aerial work platform machinery.
Application
- Electric Forklift
- Electric Stacker
- Golf carts
- Material Handling Machinery
- Electric tractor, field truck
- Aerial working platform machinery (traveling drive, hydraulic pump drive)
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-Rated voltage 24V/48V/80V/96V |
-Rated current 24V, 48V/ 550A; 80V/400A; 96V/ 400A |
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-Overload, low voltage, short circuit, open circuit and ESD (electrostatic discharge) protection and hardware protection. |
-Motor temperature sensor analog input |
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Over-temperature power down and warning until automatic shutdown to protect the motor and controller |
-Speed or torque control selectable |
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-Adaptive current regulation |
-Supports external computer access to operating status and diagnostic information. |
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-IP65 protection rating |
-CAN2.0B communications |
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-Compatible with a wide range of speed sensors. |
-Software can be updated via serial circuit (internal) or CAN bus (external). |
Technical specifications
Electrical specifications
|
Specification |
prerequisite |
parameters |
|
Working Voltage |
24V |
19 V ~ 29 V |
|
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48V |
38 V ~ 58 V |
|
|
80V |
64 V ~ 96 V |
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96V |
77 V ~120 V |
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Working current |
24V |
S2-2 (min)：450~550A S2-60 (min) :225~275A |
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|
48V |
S2-2 (min)：300~550A S2-60 (min) :150~275A |
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|
80V |
S2-2 (min)：350~400A S2-60 (min) :175~180A |
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|
96V |
S2-2 (min)：350~400A S2-60 (min) :175~180A |
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Working Temperature |
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-40~55℃ |
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Storage Temperature |
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-40~85℃ |
Port Parameters
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Specifications |
Condition |
Parameter |
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Connector |
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1 x AMP SEAL 35-pin |
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Digital Inputs |
High level active |
8 |
|
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Low level active |
3 |
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Analog Inputs |
|
3 |
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Hall sensor input |
(Optional) |
4 |
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PWM control output |
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6 |
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Auxiliary power supply output (+12V/+5V) |
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(+12V/+5V, 100mA max.) |
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Encoder interface |
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1 |
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Motor temperature sensor input |
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1 (KTY/PT1000) |
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CAN bus interface |
|
1 |
safety regulations
|
Specifications |
prerequisite |
parameters |
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Functional Safety |
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Conforms to EN1175:2020 standard |
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Electromagnetic compatibility |
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Conforms to EN12895 |
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IP rating |
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IP65 |
